Connecting Assembly Between A Shaft Journal And A Constant Velocity Universal Joint With Threaded Sleeve

ABSTRACT

A connecting assembly between a shaft journal which is axially secured, and a constant velocity universal joint whose inner joint part is engaged by the shaft journal in a rotationally fast way, wherein there is provided a threaded sleeve which is held so as to be axially secured and freely rotatable relative to the inner joint part and which comprises a thread which can be threaded on to a counter thread on the shaft journal.

The invention relates to a connecting assembly between a shaft journal which is supported directly and a constant velocity universal joint whose inner joint part is rotationally securedly engaged by the shaft journal, more particularly used in the propeller shaft of a motor vehicle drive. The shaft journal can be axially and radially secured in a manual gearbox or in an axle drive, with the constant velocity universal joint then being located at one end of the propeller shaft. The shaft journal can also be radially resiliently suspended in an resilient intermediate bearing, with the constant velocity universal joint then being used as a central bearing of a two-part propeller shaft.

The installation space of motor vehicles is subjected to greater and greater restrictions. This also applies to the installation space for the driveline. At the same time, more stringent requirements have to be met by the mounted driveline as far as reliable residual out-of-balance is concerned.

In the case of present-day solutions, the rear propeller shaft joint is connected to the axle drive input journal via a flange connection, and it has to be accepted that the tolerances of the flange runout (in respect of the shaft journal axis), of the joint runout and the joint/flange fit are added up, a particular problem being the axial fixing of the joint relative to the shaft journal.

From WO 98/35174 it is known to connect the outer joint part of the rear propeller shaft joint directly via splines to the input journal of the axle drive.

It is the object of the present invention to provide a connecting assembly of the initially defined type wherein it is possible to achieve a connection by means of secure axial fixing means in a simple way, more particularly involving a simple assembling procedure.

A first solution is characterised by a threaded sleeve which is held so as to be axially secured and freely rotatable relative to the inner joint part and which comprises a thread which is threaded on to a counter thread on the shaft journal. It is proposed that the thread of the threaded sleeve is an inner thread and the counter thread at the shaft journal is an outer thread. It is also proposed that an outer thread at the shaft journal carries a nut against which the threaded sleeve is made to stop and is secured against rotation. The anti-rotation effect can be achieved by prick punch or by other prior art means.

According to a first embodiment, it is proposed that the threaded sleeve is connected to the inner joint part and, more particularly; engages a recess in the inner joint part, in which recess there are arranged axial securing means. The connection between the threaded sleeve and the inner joint part can be achieved by a securing ring.

According to a second embodiment, it is proposed that the threaded sleeve is directly connected to an intermediate sleeve which is welded to the inner joint part and, more particularly, extends over the intermediate sleeve by means of a recess in which there are formed axial securing means.

The above-mentioned nut on the shaft journal more particularly serves to clamp the rolling-contact bearing on the shaft journal.

A second solution is characterised by a threaded sleeve which is axially secured and arranged so as to be freely rotatable relative to the shaft journal and comprises a thread which, via a counter thread, can be at least indirectly threaded to the inner joint part. More particularly, the freely rotatable connection can be achieved between the threaded sleeve and a nut threaded on to the shaft journal, wherein the threaded sleeve, more particularly, engages a recess in the nut in which the axial securing means are arranged. The threaded connection between the threaded sleeve and the inner joint part can be achieved indirectly via a projecting sleeve connected to the inner joint part or directly via a projecting sleeve integrally formed on to the inner joint part. More particularly, it is proposed that the threaded sleeve is an outer thread and the counter thread at the inner joint part an inner thread which is provided in a projecting sleeve which is attached to the inner joint part. It is proposed that the threaded sleeve is made to abut against the attachable sleeve or against the inner joint part while being rotationally secured. In this case, too, said nut on the shaft journal can simultaneously serve to clamp a rolling contact bearing on the shaft journal.

For both solutions it is proposed that for axially freely. securing the threaded sleeve relative to the inner joint part and, respectively, to the shaft journal, there is provided a securing ring engaging corresponding annular grooves. The annular grooves are preferably provided on the threaded sleeve on the one hand and on the inner joint part or on the attachable sleeve and the nut respectively on the other hand.

According to a particularly advantageous embodiment which, to a large extent, permits the grease-filled, sealed constant velocity joint to be pre-assembled, it is proposed that a seal, at its outer circumference, is at least indirectly sealingly and rotationally securedly connected to the outer joint part of the constant velocity universal joint, which seal, at its inner circumference, sealingly rests on the threaded sleeve, the intermediate sleeve or the projecting sleeve.

For this purpose, it is proposed that, at the end of the inner joint part, which end is opposed to the seal and points to the propeller shaft tube, there is attached a further cover which sealingly closes the aperture of the inner splines of the inner joint part. The propeller shaft tube itself is connected to the outer joint part of the constant velocity universal joint.

The inventive connecting assembly has the following advantages:

-   -   the constant velocity universal joint, the sealing means and the         axial mounting means form one unit;     -   the assembly can be released in a non-destructive way and can be         repeatedly closed; it can be released and re-closed at most         while destroying and replacing the securing ring;     -   the constant velocity universal joint and the axial holding         means can be provided in the form of a grease-filled, sealed         unit without having to provide any additional transport sealing         means;     -   said unit can be mounted very easily on the shaft journal;     -   simple modifications allow a corrosion protection for the         adjoining technical parts, more particularly, for the thread of         a clamping nut for clamping the shaft journal bearing;     -   the inventive connecting assembly is largely independent of the         type of joint used.

The inventive connection between the inner joint part and the shaft journal via splines comprises only one single toleranced connection. The position of the rotational axis of the propeller shaft can be fixed much more accurately. Any out-of-balance resulting from the eccentricity of mounting the joint is avoided.

Preferred embodiments of the invention are illustrated in the drawings and will be described below.

FIG. 1 shows a first embodiment of an inventive connecting assembly having a threaded sleeve which is rotatable relative to the inner joint part.

FIG. 2 shows a second embodiment of an inventive connecting assembly whose threaded sleeve is rotatable relative to the shaft journal.

FIG. 3 shows a first embodiment of an inventive connecting assembly having a threaded sleeve which is rotatable relative to the shaft journal.

FIG. 4 shows a second embodiment of an inventive connecting assembly whose threaded sleeve is rotatable relative to the shaft journal.

Initially, the Figures will be described jointly to the extent that they can be seen to comprise details corresponding to one another. A shaft journal 11 is connected to a constant velocity universal joint 12 in the form of a counter track fixed joint in a way yet to be described in greater detail. The shaft journal is axially and radially supported by a rolling contact bearing 13 in a drive housing 14. The rolling contact bearing is axially clamped in by a nut 17 which, via its inner thread 18, is threaded onto a threaded portion 36 of the shaft journal 11. The nut 17 comprises key engagement means 19. The nut 17 is sealed via a shaft seal 20 relative to the axle drive housing 14, which nut is protected against being damaged by a protective cap 21. The constant velocity universal joint comprises an outer joint part 22, an inner joint part 24, torque transmitting balls 26 and a ball cage 23. The balls are held in first outer ball tracks 27 and in first inner ball tracks 28 which open towards the housing 14 and are held in second outer ball tracks 29 and second inner ball tracks 30 which open towards the opposite end.

A hollow shaft 15 is welded to the outer joint part 22, with a cover 31 being inserted between the end of the hollow shaft 15 and the outer joint part 22. At the end opposed to the drive housing 14, there is welded a further cover to the inner joint part 24. The inner joint part 24 is positioned in inner splines 34 on a splined portion 37 of the shaft journal 11.

In FIG. 1, the means for axially securing the inner joint part 24, and thus the entire constant velocity universal joint 12 with the adjoining hollow shaft, 15 relative to the shaft journal 11 comprise a threaded sleeve 41′ which, by means of its inner thread 42, is threaded on to the threaded portion 36 of the shaft journal 11 until it stops against the nut 17. The threaded sleeve 41 comprises circumferentially distributed key engagement means 43. Between the nut 17 and the threaded sleeve 41 there is inserted an O-ring seal 49. Furthermore, the threaded sleeve 41 comprises a sleeve projection 48 which is freely rotatable relative to the shaft splines 37 and which is inserted into an inner recess 44 in the inner joint part 24. Between the sleeve projection 43 and the recess 44 there is provided a securing ring 45 which engages matching annular grooves 46, 47 and which secures the threaded sleeve 41 in an axially fixed but rotatable way relative to the inner joint part 24. A membrane seal 33 arranged in an outwardly sealing way on the threaded sleeve 41 is secured to the outer joint part 22 by means of a plate metal sleeve 32. The unit consisting of the constant velocity universal joint 12 and the welded-on hollow shaft 15 can be pre-mounted, including the threaded sleeve 41 and the membrane seal 33; the universal joint is already filled with grease and does not require any further sealing means for transport purposes.

The described unit consisting of the constant velocity universal joint 12 and the threaded sleeve 41 can be axially slid on to the splines ends 37 of the shaft journal 11 without said sliding movement being obstructed by the threaded sleeve 41. The shaft splines 37 engage the inner splines 34 at the inner joint part 24. The axial securing means between the shaft journal 11 and the constant velocity joint 12 are then put into effect by threading the inner thread 42 of the threaded sleeve 41 on to the threaded portion 36 of the shaft journal 11. After the threaded sleeve 41 has stopped against the nut 17, the threaded sleeve is rotationally secured, as this has already been put into effect for the nut 17 after the pretension for the rolling contact bearing 13 has been set.

According to a different type of mounting procedure, it is also possible to thread the threaded sleeve 41 on to the threaded portion 36 prior to assembling the constant velocity universal joint 12 and to achieve the axial fixing between the threaded sleeve and the inner joint part 24 by means of the securing ring 45 when sliding the inner joint part 24 on to the shaft splines 37. In FIG. 2, the means for axially securing the inner joint part 24, and thus the entire constant velocity universal joint 12 with the adjoining hollow shaft 15, relative to the shaft journal 11, comprise a threaded sleeve 41′ which, by means of its inner thread 42, is threaded on to the threaded portion 36 of the shaft journal 11 until it stops against the nut 17. The threaded sleeve 41′ comprises an inner recess 44′ which is engaged by an intermediate sleeve 39 which is connected to the inner joint part by a weld 40. The intermediate sleeve 39 can also engage the shaft splines 37. Between the intermediate sleeve 39 and the recess 34′ there is provided a securing ring 45 which engages matching annular grooves 46, 47 and secures the threaded sleeve 41′ in an axially fixed, but rotatable way relative to the inner joint part 24. A membrane seal 33 which is outwardly sealingly arranged on the intermediate sleeve 39 is secured to the outer joint part 22 by means of a plate metal sleeve 39. The unit consisting of the constant velocity joint 12 and the welded-on hollow shaft 15 can be pre-assembled, including the threaded sleeve 41 and the membrane seal 33, and the universal joint can already be filled with grease.

The described unit consisting of the constant velocity joint 12, the intermediate sleeve 39 and the threaded sleeve 41′ can be slid on to the splines ends 37 of the shaft journal 11 without the axial sliding process being obstructed by the threaded sleeve 41′. The axial securing means between the shaft journal 11 and the constant velocity joint 12 are then put into effect by threading the inner thread 42 of the threaded sleeve 41′ on to the threaded portion 36 of the shaft journal 11. After the threaded sleeve 41′ has stopped against the nut 17, the threaded sleeve is rotationally secured as this has already been put into effect for the nut 17 after the pretension for the rolling contact bearing 13 has been set.

According to a different type of mounting procedure, it is also possible to thread the threaded sleeve 41′ on to the threaded portion 36 of the shaft journal 11 prior to assembling the constant velocity universal joint 12 and to achieve the axial fixing between the threaded sleeve 41′ and the intermediate sleeve 39 by means of the securing ring 45 when sliding the inner joint part 24 on to the shaft splines teeth 37.

In FIGS. 3 and 4, the axial connection between the shaft journal 11 and the constant velocity universal joint 12 is essentially effected by the threaded sleeve 51 which engages a recess 54 in the nut 17. The threaded sleeve 51 and the nut 17 are connected to one another via a securing ring 55 so as to be axially fixed but rotatable relative to one another, which securing ring engages matching annular grooves 56, 57 in the threaded sleeve 51 and the recess 54. Furthermore, the threaded sleeve, by means of an outer thread 52, engages an inner thread 62 in the projecting sleeve 61 which is welded to the inner joint part 24 of the constant velocity joint 12. A membrane seal 33 which is outwardly sealingly arranged on the projecting sleeve 61 is secured to the outer joint part 22 by means of a plate metal sleeve 32. The pre-assembled unit consisting of the constant velocity joint 12 and the hollow shaft 15 with the seal 33 can also be completely assembled, filled with grease and sealed in order, then, to be connected to the shaft journal 11. As described above, the threaded sleeve 51 has already been axially fixed to the nut 17 by means of a securing ring 55. When sliding the inner splines 34 of the inner joint part 24 on to the shaft splines 37 of the shaft journal 11, the threaded sleeve 51, by means of its outer thread, is threaded into the inner thread 62 of the projecting sleeve 61 until the threaded sleeve 51 axially stops against the projecting sleeve 61. Thereafter, the two sleeves 51, 61 are rotationally secured relative to one another by local plastic deformation.

According to a different type of mounting procedure, it is also possible to thread the threaded sleeve 51 into the projecting sleeve 61 prior to assembly and to achieve the axial fixing between the threaded sleeve 51 and the nut 17 by means of the securing ring 55 when sliding the inner joint part 24 on to the shaft splines 37.

Whereas, in FIG. 3, the projecting sleeve 61 has already been partially inserted into the inner joint part 24 and then welded thereto, in FIG. 4 the projecting sleeve 61′ and the inner joint part 24 abut one another. 

1.-12. (canceled)
 13. A connecting assembly between a shaft journal which is axially secured, and a constant velocity universal joint having an inner joint part engaged by the shaft journal in a rotationally fast way, comprising: a threaded sleeve which is axially secured and freely rotatable relative to the inner joint part and which comprises a thread which is threaded on to a counter thread on the shaft journal.
 14. An assembly according to claim 13, wherein the threaded sleeve engages a recess at the inner joint part.
 15. An assembly according to claim 13, comprising an intermediate sleeve which is fixed to the inner joint part and wherein the threaded sleeve is connected to the intermediate sleeve.
 16. An assembly according to claim 15, wherein the threaded sleeve includes a recess which extends over the intermediate sleeve.
 17. An assembly according to claim 13, wherein the thread is an inner thread and the counter thread at the shaft journal is an outer thread.
 18. An assembly according to claim 13, wherein an outer thread at the shaft journal carries a nut against which the threaded sleeve abuts, and on which the threaded sleeve is rotationally secured.
 19. An assembly according to claim 15, wherein an outer thread at the shaft journal carries a nut against which the threaded sleeve abuts, and on which the threaded sleeve is rotationally secured.
 20. A connecting assembly between a shaft journal which is axially secured, and a constant velocity universal joint having an inner joint part engaged by the shaft journal in a rotationally fast way, comprising: a threaded sleeve which is axially secured and freely rotatable relative to the shaft journal and which comprises a thread which is threaded on to a counter thread on the inner joint part, wherein at least one end of the threaded sleeve projects beyond an end face of the inner joint part.
 21. An assembly according to claim 20 comprising a nut which is threaded on to an outer thread at the shaft journal, wherein the threaded sleeve is connected to the nut.
 22. An assembly according to claim 21 wherein the threaded sleeve engages a recess in the nut.
 23. An assembly according to claim 20, wherein the thread is an outer thread and the counter thread at the inner joint part is an inner thread which is provided in a projecting sleeve which is fixed to the inner joint part.
 24. An assembly according to claim 21, wherein the thread is an outer thread and the counter thread at the inner joint part is an inner thread which is provided in a projecting sleeve which is fixed to the inner joint part.
 25. An assembly according to claim 20, wherein a radial face of the threaded sleeve abuts against an end face of the inner joint part and is rotationally secured thereon.
 26. An assembly according to claim 23, wherein the threaded sleeve abuts against the projecting sleeve and is rotationally secured thereon.
 27. An assembly according to claim 13 comprising a seal which, by its outer circumference, is at least indirectly sealingly connected to the outer joint part of the constant velocity universal joint and is rotationally secured thereon, and the seal, by its inner circumference, is sealingly positioned on the threaded sleeve.
 28. An assembly according to claim 15 comprising a seal which, by its outer circumference, is at least indirectly sealingly connected to the outer joint part of the constant velocity universal joint and is rotationally secured thereon, and the seal, by its inner circumference, is sealingly positioned on the intermediate sleeve.
 29. An assembly according to claim 23 comprising a seal which, by its outer circumference, is at least indirectly sealingly connected to the outer joint part of the constant velocity universal joint and is rotationally secured thereon, and the seal, by its inner circumference, is sealingly positioned on the projecting sleeve.
 30. An assembly according to claim 13, wherein the threaded sleeve is axially secured to the inner joint part by a securing ring engaging corresponding annular grooves.
 31. An assembly according to claim 15, wherein the threaded sleeve is axially secured to the intermediate sleeve by a securing ring engaging corresponding annular grooves.
 32. An assembly according to claim 21, wherein the threaded sleeve is axially secured to the nut by a securing ring engaging corresponding annular grooves. 